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Mechanical Design Engineer - Injection Molding

Location : Passaic NJ US 07055
Job Type : Direct
Reference Code : 19008-LL-MK
Compensation : 80000.00 - 90000.00 USD/YEAR
Hours : Full Time
Required Years of Experience : 5
Required Education : BS Mechanical Engineering
Travel : No
Relocation : No
Job Industry : Engineering

Job Description :

  • Permanent position for a mechanical engineer to develop new products and manufacturing processes to support R&D and production manufacturing programs.

  • Design for manufacturing / assembly, product design, fixture design, manufacturing process design, automation design.

  • Responsible for FEA / FMEA, Moldflow, SPC, manufacturing process optimization, requirements analysis, research new materials / technology / processes.

  • Responsible for project management and technical management of outside vendors, contractors, and consultants.

  • Lead and integrate multiple functional groups to solve and execute complex development and manufacturing projects.

  • Assess the manufacturability of customer designs in relation to plastic, metal and ceramic injection molding processes.

  • Utilize problem solving tools including Six Sigma, LEAN manufacturing, and DOE to solve development challenges, eliminate process variability, and resolve issues that impact part cost, quality and delivery.

  • Develop engineering documents including quality plans, work instructions, process sheets and drawings, and maintains these within a controlled document (ECN) system.

  • Support sales and customer service with quoting and cost analysis, manufacturing feasibility, and technical support.

  • Work closely with QC/QA on inspection of manufactured parts.

Required Qualifications :

  • BS Mechanical Engineering

  • Minimum 5 years of experience as Project, Process, Product or Manufacturing Engineer.

  • Experience manufacturing, injection molding, tool / mold design, and automation.

  • Experience with equipment and fixture design for low and high volume manufacturing.

  • Experience with turning, milling, EDM, CNC machining operations.

  • Experience with statistical concepts such as FMEA, Gage R&R, Capability Studies, SPC & DOE.

  • Experience with engineering drawings including application and interpretation of GD&T.

  • Fluent in CAD design using Solidworks (preferred) or Pro/ENGINEER.

  • Experience in aerospace and/or defense manufacturing.

  • Experience in polymer and metal injection molding a plus.

  • Experience with stampings, forging or other metal forming processes also a plus

  • Six-Sigma / Lean-Six-Sigma Green or Black Belt a plus.

  • Must be a US Citizen with ability to obtain DoD clearance as this position is for a defense contractor.

Contact: Monique Kleiman

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