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Mechanical Design Engineer - Hybrid Remote

Location : Guilford CT US 06473
Job Type : Direct
Reference Code : 21116-MK-DF1
Compensation : 80000.00 - 95000.00 USD/YEAR
Start Date : 07/21/2022
Hours : Full Time
Required Years of Experience : 3
Required Education : BS Mechanical Engineering
Travel : No
Relocation : No
Job Industry : Engineering

Job Description :

  • Permanent position for a Senior Design Engineer

  • Design and develop high performance sensors/harness to be used in aerospace industry

  • Lead development and execution of tactical projects to deliver Time, Cost, Budget and DFMA-Q targets

  • Perform Risk analyses and develop mitigation plan for technical, schedule, and material aspects of project.

  • Create 3D models, assembly drawings, BOM for sensors/harness components, tools and fixtures

  • Perform FEA to estimate static stress, thermal analysis, resonance frequencies, etc. and validate the model

  • Create draft for Manufacturing Instructions to ensure DFMA-Q and ensure producibility by hands-on prototyping

  • Develop capabilities for manufacturing, assembling and testing sensors/harness and do Design Verification Testing

  • Perform Reliability Analysis, Failure analysis and Problem solving to ensure reliable product development

  • Create and maintain appropriate projects documentation to meet internal and AS9100 requirements

  • Perform DFMEA and work with manufacturing engineering on PFMEA

  • Maintain appropriate project documentation

  • Provide support to Chief Engineer with various aspect of project management like preparing projects proposals, assessing customer requirements, creating concept drawings, performing cost analysis, creating compliance matrix, etc.

  • Proactively interface with the cross-functional project team

  • Participate in Quality Clinic and MRB Activities.

  • Promptly address customer comments, open items and ensure timely completion.


Required Qualifications :

  • BS Mechanical or Aerospace Engineering

  • Experience with SolidWorks and / or CATIA.

  • Experience with aerospace industry preferred.

  • Hands-on experience developing component level parts and products on multiple projects.

  • Experience with FEA to estimate static stress due to mechanical and thermal loads, calculate resonance frequencies, etc.

  • Knowledge and experience of manufacturing processes such as casting, machining, brazing, welding, potting, plating.

  • Knowledge and experience with Design for Manufacturability & Assembly and Quality (DFMA-Q).

  • Hands-on experience developing tools, fixtures, test systems.

  • Knowledge and experience Testing and Validation processes.

  • Knowledge and experience of qualification/certification processes; internal and external testing.

  • Ability and detail orientation to create extensive support documentation.

  • Ability to directly communicate with customers and team members in formal/informal environments.

  • Up to 10% travel (domestic and/or international) as necessary.

  • Must be a US Citizen or Permanent Resident as position is with a defense contractor.

Contact: Diana Ferrarini

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